INTERMODULE Production
We do not resell modules, we build them: from a coil of galvanized steel to a finished block container on site. Below is the shop floor as it is, no staged photos.
How a module is made
Six stages, each in its own bay. QC acceptance in between, so a defect never travels past its own station.
Steel and profile
The frame starts as a coil of galvanized steel. The roll-forming line turns it into beams, posts, angles and battens: cold-formed galvanized profile, not black tube under paint.
Sheet cutting
Sheet is cut on guillotine shears and a plasma table and bent on a CNC press brake. Dimensions come from the program, so parts are identical from batch to batch.
Frame assembly on jigs
Floor and roof frames are assembled on jigs: fittings go in by template, diagonals and posts are bolted through factory holes. That is why modules couple to each other on site without fitting work.
Hot-dip galvanized corner fittings
A fitting carries the module weight during crane lifts and coupling with neighbouring blocks; it is the most loaded and wear-prone part. So fittings and post connection nodes are hot-dip galvanized, not just made of galvanized sheet.
Painting, insulation, panels
The outer frame contour is painted in a RAL colour, the battens inside stay galvanized. Vapour barrier and mineral wool go into the frame, then sandwich-panel walls, windows, doors and wiring with an industrial power inlet.
Module assembly and shipping
A finished module passes QC: geometry, welds, wiring under load, water tightness. We ship complete or as a transport pack, when four knocked-down modules fit on one truck.
Why the frame does not rust
The whole load-bearing frame is galvanized profile, and the corner fittings and connection nodes are hot-dip galvanized. There is no black steel under the paint: the module survives transport, relocation and damp sites without rust streaks on the seams. This is what sets our modules apart from market cabins welded from black tube.
Shop equipment
- CNC guillotine shears and press brake
- Plasma cutting table
- Roll-forming line for galvanized steel
- Assembly jigs for frames
- Semi-automatic welders with fume extraction
- Overhead crane and transport-pack yard
- Anti-corrosion preparation and painting area
- QC acceptance at every stage
What the customer gets with the module
- Product passport and ST RK 2302-2013 certificate of conformity
- 12-month warranty on the whole unit: frame, welds, roof, windows, finishes, wiring
- Slinging diagram and installation manual
- Design operating temperature −45…+45 °C
- The option to visit the factory and see your order in progress
More from the shop floor
Galvanized profile in stock and ready for assembly, roof nodes, insulation, wiring. Shot in the shop and in the factory yard.
Come and see
The factory is in the village of Zhibek Zholy, Arshaly district, Akmola region, 40 minutes from Astana. A tour of the shop and inspection of modules in progress can be arranged free of charge.
Akmola region, Arshaly district, Zhibek Zholy, Beibitshilik street 115/1
